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The application of solvents in rubber

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The application of solvents in rubber

vulcanised-rubber-and-solvents.jpg

1. Natural rubber and solvents

Raw rubber is insoluble in water, alcohol,acetone, ethers, and other solvents, but it can slowly dissolve in thefollowing solvents to form a colloidal solution, such as naphtha, benzene,toluene, xylene, decahydro naphthalene, turpentine, carbon tetrachloride,chloroform, dichloromethane, pentachloromethane, tetrachloromethane, and carbondisulphide.

When raw rubber dissolves in solvents, itfirst swells and then gradually disperses into a viscous solution. This isbecause raw rubber is formed by the polymerisation of isoprene (C,H) into anetwork structure, which also contains low-polymerisation-degree isoprenemolecules. Solvent molecules first cause the oligomers to swell, disrupting thenetwork structure, while also causing the polymers to swell and disperse into acolloidal state, leading to dissolution.

Raw rubber that has undergoneplasticisation dissolves faster than untreated raw rubber, forms a more uniformsolution, and has lower viscosity. The order of solvent dissolution rates forraw rubber is as follows:

trichloroethylene > hexachlorethane >pentachlorethane > carbon tetrachloride > chloroform > carbondisulphide > benzene > toluene > xylene > naphtha > kerosene.

Solubility characteristics of raw rubber in various solvents

Solvent NameSolubility Characteristics
AlkanesCan completely disperse raw rubber. Cycloalkane solvents have greater dispersing ability than alkane solvents. When benzene is added to gasoline, its solubility increases.
Aromatic    hydrocarbonsCompletely dispersed,  with a transparent solution.
ChloridesCompletely dispersed,  but the solution is turbid.
AlcoholsDoes not dissolve raw rubber, but when added to other solutions, it reduces the solution's viscosity.
KetonesHas the same effect as alcohol solvents. Dissolves chlorinated rubber.
EstersSolubility of chlorinated rubber
Carbon    disulphideDissolves raw rubber but is flammable and toxic

2. Vulcanised rubber and solvents

Vulcanised rubber is difficult to dissolvein solvents, and even if it contains a small amount of sulphur in itsmolecules, its solubility is significantly reduced. However, when vulcanisedrubber is heated at 180–200°C for an extended period in a solvent, it can betransformed into a uniform solution. Table 5-11 shows the expansion degree ofvulcanised rubber (rubber 95, sulphur 5, vulcanisation coefficient 4.54) at25°C.

Swelling of vulcanized rubber

Solvent NameDegree of swellingSolvent nameDegree of swellingSolvent nameDegree of swelling
Carbon tetrachloride659Decahydronaphthalene510Cyclohexanecarboxylic acid ethyl ester307
Chloroform651Toluene504Paraffin oil303
Carbon disulphide583Cyclohexane458Acetic acid243
Tetrahydro naphthalene564Volatile oil389Pentyl acetate237

3. Synthetic Rubber and Solvents

(1) Buna Rubber

The solubility of Buna rubber in solventsis nearly identical to that of natural rubber, except for Buna N rubber (a copolymerof butadiene and acrylonitrile, i.e., nitrile rubber), Buna S rubber (acopolymer of butadiene and styrene, i.e., styrene-butadiene rubber), Buna 85rubber, and 115 rubber (polybutadiene rubber catalysed by metallic sodium).Buna N rubber does not swell in mineral oils or volatile oils, with onlyminimal volume increase. This is fundamentally different from natural rubberproducts. Vulcanised Buna N rubber exhibits slight swelling in aliphatichydrocarbons, vegetable oils, and animal fats. Therefore, Buna N rubber hasexcellent oil resistance.

(2) Chloroprene rubber

Chloroprene rubber has better oilresistance than natural rubber. The extent to which solvents cause chloroprenerubber to swell depends on the type of solvent or oil. Solvents with the weakestswelling ability include petroleum, lubricating oil, and vegetable oils; thosewith slightly stronger swelling ability include crude oil, fuel oil, oleicacid, fish oil, and paraffin oil; and the solvents with the strongest swellingcapacity include benzene and its derivatives, carbon tetrachloride, chlorinatedhydrocarbons, naphtha, turpentine, paint thinners, and carbon disulphide.

(3) Polysulphide Synthetic Rubber

This type of rubber is synthesised fromorganic polysulphide compounds and has excellent oil resistance and ageingresistance.

Oil resistance of ethylene tetrasulphide polymers

Solvent% *Solvent% *Solvents% *
Benzene0. 40Kerosene0Chloroform15.38
Gasoline0Ethanol0Carbon disulphidedissolve
Toluene0Turpentine0Ether0
Solvent    gasoline0. 35Carbon tetrachloride.2.14Acetone0

* Refers to the percentage increase in mass after immersion at room temperature for 72 hours.

4. Solvents for the rubber industry

Solvents have multiple applications in therubber industry, primarily divided into the following two categories:

(1) Rubber refining: During plasticisation,solvents can temporarily serve as plasticisers and desulphurisation agents.

(2) Processing (primarily rubber paste) Solventscan be used as coating solvents for fabrics, spraying solvents, and adhesivesolvents. In addition to turpentine, solvents used in the rubber industryinclude naphtha (containing aliphatic hydrocarbons, cycloalkanes, and aromatichydrocarbons), benzene, toluene, xylene, decahydro naphthalene, carbontetrachloride, 1,2-dichloroethane, trichloroethane, tetrachloroethane,pentachloroethane, dichloromethane, and carbon disulphide.

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