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Toxicity Classification of Solvents

Understanding the properties of chemical solvents is a critical step towards ensuring workplace safety and responsible industrial practice. Solvents are classified in various ways, helping professionals to assess their potential risks and handle them appropriately. This article provides a comprehensive overview of how solvents are classified based on their toxic effects on the body, their health hazards, and their level of danger in factory usage conditions. By exploring these different classification systems, we can better comprehend the risks associated with a wide range of solvents—from common household substances to specialized industrial chemicals—and make informed decisions for a safer environment.

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Classification of solvents based on their toxic effects on physiological functions

  1. Neurotoxic solvents, such as primary alcohols (excluding methanol), ethers, aldehydes, ketones, certain esters, benzyl alcohols, etc., and pulmonary toxic solvents, such as methyl carboxylates, formic esters, etc.

  2. Solvents causing poisoning, such as benzene and its derivatives, ethylene glycols, etc.

  3. Solvents causing liver and metabolic poisoning, such as halogenated hydrocarbons, etc.

  4. Solvents causing kidney poisoning, such as tetrachloroethane and ethylene glycols, etc.

Toxicity of chlorinated hydrocarbon solvents (in order of increasing toxicity)

Solvent NameSequence of AnesthesiaSolvent NameSequence of Fatal
Chloroethane1Chloroethane1
Carbon tetrachloride21,1-Dichloroethane2
1,1,1-Trichloroethane3Carbon tetrachloride3
1,1-Dichloroethane41,1,1-Trichloroethane4
Dichloromethane1,1,2-Trichloroethane5
Trichloroethylene5Dichloromethane6
Chloroform6Trichloroethylene7
Chlorovinyl7Tetrachloroethylene8
Tetrachloroethylene8Methyl chloroethane
1,1,2-Trichloroethane9Chloroform9
Tetrachloroethane10Chloroethylene10
Pentachloroethane11Pentachloroethane

Classification of solvents based on their health hazards

Category 1: Non-hazardous Solvents

  • Essentially non-toxic, with no significant health effects from prolonged use, such as pentane, petroleum ether, light gasoline, hexane, heptane, 200# solvent gasoline, ethanol, chloroethane, acetic acid, ethyl acetate, etc.

  • Slightly toxic but with low volatility, posing little danger under normal conditions, such as ethylene glycol, butylene glycol, di-n-butyl phthalate, etc.

Category 2: Low-toxicity Solvents

Solvents that are harmful or slightly toxic to some extent, but pose no significant hazard at short-term maximum allowable concentrations, such as toluene, xylene, cyclohexane, isopropylbenzene, cycloheptane, propyl acetate, pentanol, pentyl acetate, butanol, trichloroethylene, vinyl chloride, ethylene oxide, hydrogenated aromatics, naphtha, tetrahydro naphthalene, nitroethane, etc.

Category 3: Hazardous Solvents

Hazardous solvents, which are harmful even with short-term exposure, except at extremely low concentrations, such as benzene, carbon disulfide, carbon tetrachloride, methanol, tetrachloroethane, acetaldehyde, phenol, nitrobenzene, dimethyl sulfate, pentachloroethane, etc.


Classify solvents based on their level of hazard under factory usage conditions

  • Category 1: Low-toxicity solvents, such as 200 "solvent gasoline, tetrahydro naphthalene, turpentine, ethanol, propanol, butanol, pentanol, paper solvent, cyclohexane, methylcyclohexanol, acetone, ethyl acetate, propyl acetate, butyl acetate, pentyl acetate, plasticizers, furfural, and furfuraldehyde.

  • Category 2: Moderately toxic solvents, such as toluene, cyclohexane, methanol, dichloromethane, 1,2-dichloroethylene, trichloroethylene, tetrachloroethylene, etc.

  • Category 3: Highly toxic solvents, such as benzene, carbon disulfide, carbon disulfide, carbon tetrachloride, carbon tetrachloride, dichlorethane, tetrachloroethane, pentachloroethane, dichloroethyl ether, benzene, and 2-chloroethanol, etc.


Concentration and toxicity of main solvents

Solvent VaporThe concentration at which a substance is highly toxic to humans during the exposure period.Pathological concentration appearing after short-term exposureAbove this concentration, unpleasant sensations occur
ppmmg / m³ (20℃)Exposure time (min)ppmmg / m³ (20℃)ppmmg / m³ (20℃)
Acetaldehyde1000183060500915200366
Ethyl acetoacetate20010806010054050270
2,5-Hexanedione30014246015071275356
Acetone40009650608001930400965
Aniline803126020781039
Allyl alcohol409612048512
Isopentanol400140460200732100366
Isopropanol20004995608001998400999
Isophorone4022860201141057
Ethanol800015312602000382810001914
2-Chloroethanol206860103427
Allyl chloride2006356010031850159
Chloroethane10000268306050001341520005366
Benzyl chloride2010011050525
Dichloromethane2000707260100035365001768
Xylene10004410603001323100441
Ethyl formate10003080604001232200616
Methyl formate1000 .249560400998200499
Chlorobenzene40018726020093675351
Chloroform2000996060500249050249
Acetic acid20050060401002050
Isopentyl acetate10005410603001623100541
Ethyl acetate200073266080029284001464
Butyl acetate20009650605002412200965
Methyl acetate500154060200616100308
Diisobutyl ketone400189660200948100474
Ether80002462460200061565001539
Carbon tetrachloride20001280060500320050320
Dichloromethane5001830603001098200732
Dichloroethyl ether1005931301781589
Dichloroethylene2000807260100040365002018
Cyclohexanol10004160604001664100416
Cyclohexanone100040806020081675306
Cyclohexane200069906080027964001398
Dimethyl carbonate8003928604001964200982
Tetrachloroethane5035060201401070
Tetrachloroethylene100069056040027622001381
Trichloroethylene2000109406080043764002188
Toluene10003830603001149100383
1,1-Dichloroethane40016486020082450206
1,2-Dichloroethane50020506010041050205
Carbon disulfide5001600601504801032
Butanol100030806010030850154
Benzene1500480060500160050160
Isopropyl acetone200816110040850204
Methanol2000250060500640200256
Methyl isobutyl ketone10004160604001004200832
Butanone20005990605001498200599
Methyl cyclohexanone30014006015070075350

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